Cylinder bore scoring
Critical $14,000–$28,0002005–2008 M97 engines, disproportionately the 3.8 L in the Carrera S and 4S. Not the 2009-on DFI cars, and not the Mezger-engined Turbo, GT2 or GT3.
The cylinder liner surface degrades and the piston skirt scores the bore, usually starting at cylinder 6. Oil consumption rises, compression falls, and the outcome is a rebuild or a replacement engine.
- Oil consumption climbing past roughly a quart per 1,000 miles
- A cold ticking that quietens as the engine warms
- Smoke on start or on overrun
- Uneven compression and leak-down across cylinders
No preventive repair. Borescope every cylinder before purchase — this is the defining inspection of a 997.1 and the reason 997.2 cars command a premium.